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Powering the Future Through
Smarter Battery Regeneration

Reviving industrial batteries with precision, sustainability, and innovation. At HBR, we extend battery life, cut costs, and help industries move toward a cleaner, energy-efficient tomorrow.

Regeneration Process

A structured, process designed to restore battery efficiency through precision testing, pulsation, and controlled recharging.

CLIENT-SIDE ONSITE INSPECTION
BATTERY HEALTH REPORT
TRANSPORTATION
DECONTAMINATION PROCESS
LINKING & INITIAL LOAD TESTING
PULSATION STAGE
SECONDARY LOAD TEST
CONSTANT CHARGING
CHARGE RECEIVING TEST
SECONDARY CHARGE PHASE
FINAL CHARGE & DELIVERY
CLIENT-SIDE ONSITE INSPECTION
Our technicians visit the client site to inspect and evaluate the battery condition.
BATTERY HEALTH REPORT
A detailed diagnostic report is created showing voltage, load handling, and chemical status.
TRANSPORTATION
Batteries are safely transported to our lab using secure handling protocols.
DECONTAMINATION PROCESS
The battery is cleaned and prepared for internal testing stages.
LINKING & INITIAL LOAD TESTING
Initial load tests are performed to measure recovery potential.
PULSATION STAGE
Pulsation breaks sulfation layers to restore battery efficiency.
SECONDARY LOAD TEST
Another load test ensures that performance has improved post-pulsation.
CONSTANT CHARGING
A steady charge cycle is maintained under controlled temperature.
CHARGE RECEIVING TEST
Determines how efficiently the battery accepts and retains charge.
SECONDARY CHARGE PHASE
Final conditioning charge improves long-term performance.
FINAL CHARGE & DELIVERY
The restored battery is fully charged, tested, certified, and delivered.
Step 1

Onsite Inspection

On site inspection for visual, voltage, gravity reading, etc...

Step 2

Health Check

Battery Health Check Report & Recommendations to be sent to customer

Step 3

Transport to HBR

Transportation to our workshop or customer's battery treatment room

Step 4

Decontamination

Decontamination of battery terminals

Step 5

1st Load Test

Initial Load test to determine condition of battery before process

Step 6

Pulsation

Pulsation and de-crystallization process

Step 7

2nd Load Test

Secondary load test to determine battery condition after pulsation

Step 8

Constant Charge

Constant phase charging of battery

Step 9

Final Load Test

Final Load test to determine progress in battery capacity @C5

Step 10

Final Charge

Final Charging as per OEM standard

Step 11

Return to Client

Delivery back to customer

Battery Recycling

Battery Recycling

  • Energy-intensive processes
  • Gas emissions from material treatment
  • Only ~50% materials recovered
  • Heavy metal extraction required
  • Consumes 10× more energy than regeneration
Battery Regeneration

Battery Regeneration

  • 80–90% of original capacity restored
  • Up to 70% less CO₂ emitted
  • Supports a circular economy
  • Up to 50% cost savings vs new battery

Recycling vs Regeneration